Your Factory Floor, Finally Visible In Real Time.

No. Intellyx integrates with your existing SAP, Tally, ERPNext, and other ERP systems; it never replaces them. The platform connects to your ERP as a data consumer, reading production orders, inventory, and master data to provide context for the monitoring layer. Your ERP continues to manage all financial transactions, inventory movements, and production order processing exactly as before. Intellyx adds the real-time factory floor visibility, AI quality inspection, and machine intelligence layer that ERP systems are not designed to provide, without disrupting your existing investment.

OEE (Overall Equipment Effectiveness) is the standard manufacturing metric for how much of a machine's planned production time is truly productive, expressed as a percentage and calculated as Availability × Performance × Quality. Availability measures actual running time against planned production time, Performance measures actual speed against ideal speed, and Quality measures the share of first-pass good parts. A machine running at 60% OEE is losing 40% of its potential output every shift. Intellyx OEE Monitoring calculates OEE automatically from PLC and sensor data for every machine, line, and shift, so the number is live instead of reconstructed from shift logs.

Our 90-day go-live commitment is a guaranteed milestone, backed by a structured deployment methodology across four stages: Connect (integrating ERP, PLCs, and data sources), Deploy (installing hardware including sensors and cameras), Train (AI model calibration and baseline learning), and Go Live (activating dashboards, alerts, and reports). The actual timeline for specific modules varies: OEE Monitoring typically goes live within 30–45 days of hardware installation, while Vision QC requires an additional 4–6 week model training period. Complex multi-plant deployments or factories with a large number of machines may extend beyond 90 days for full completion, but the core monitoring capabilities are live within the 90-day window. Perimattic will confirm the specific timeline for your factory during the initial assessment.

No. Your production data never leaves your plant network. Intellyx uses an on-premises edge computing architecture where data is collected, processed, and stored on hardware installed within your factory. Dashboards and reports are accessible from any browser or mobile device on your network, and can be accessed remotely over your existing corporate VPN or secure tunnel if required. The edge architecture also means the system continues to operate during internet outages: production monitoring, alerting, and local data storage are unaffected by external connectivity issues. If your organisation specifically requires cloud-hosted data for multi-plant consolidation, Perimattic can discuss hybrid deployment options during the scoping phase.

Intellyx customers average 6.2x ROI within 12 months of deployment. The ROI comes from multiple sources: downtime reduction (detecting stoppages within 5 minutes instead of 4–6 hours reduces production loss per event), defect cost reduction (catching defects on the line rather than at final inspection or customer delivery reduces rework and rejection costs), maintenance cost reduction (predictive maintenance eliminates emergency repair premiums and expedited spare parts costs), energy cost reduction (per-machine monitoring typically identifies 20–30% in energy savings), and productivity gains from automated shift reporting (eliminating 3+ hours of manual reporting per week per plant). Your specific ROI will depend on current baseline performance, which modules are deployed, and production volume. Perimattic provides a deployment-specific ROI estimate during the scoping phase based on your actual production data.

Intellyx is deployed across six primary manufacturing industries in India: automotive (Tier-1 and Tier-2 component manufacturers), pharmaceutical (oral solid dosage, formulations, and API manufacturers), textile (weaving, knitting, spinning, and garment plants), electronics and electrical (PCB assembly, switchgear, consumer electronics), chemical and process (specialty chemicals, agrochemicals, polymers), and food processing (packaged foods, beverages, dairy, and cold chain operations). Each industry has specific regulatory compliance requirements and quality standards that Intellyx addresses: IATF 16949 for automotive, WHO-GMP and Schedule M for pharma, FSSAI for food processing, and IPC-A-610 for electronics. The platform is configurable for each industry's specific KPIs, compliance requirements, and production monitoring needs.

Intellyx uses a hybrid pricing model combining a one-time hardware and setup fee with an annual software subscription. The hardware component covers edge AI computing units, IoT sensors, and industrial cameras required for the modules you deploy. The software subscription is priced per module, with modules such as Vision QC, OEE Monitoring, Predictive Maintenance, Energy Monitoring, and Workflow Automation are sold independently, so you pay only for the modules you activate. The annual renewal covers software, updates, and support. Pricing is quoted per deployment and depends on the number of machines, inspection stations, plants, and modules selected. Contact sales@perimattic.com for a deployment-specific quote.

Yes. Intellyx integrates natively with SAP (ECC and S/4HANA), TallyPrime, and ERPNext, the three most common ERP systems in Indian manufacturing. Integration with other ERP and MRP systems (Odoo, Oracle, Microsoft Dynamics, custom ERP) is assessed on a case-by-case basis during the scoping phase. The integration typically reads production orders, master data, and inventory from the ERP and makes this data available as context in the Intellyx monitoring platform, so that production actuals from the floor are always compared against planned targets from the ERP. For some ERP systems, write-back of production confirmation data is also available, eliminating the need for operators to manually update the ERP with shift output. ERP integration does not require replacing or modifying the ERP itself.

A traditional MES (Manufacturing Execution System) manages and orchestrates manufacturing workflows: creating and dispatching work orders, tracking labour, enforcing process routes, and acting as the system of record for production transactions. Intellyx is a manufacturing intelligence and monitoring platform: it monitors real-time production performance, detects anomalies using AI, and delivers insights and alerts without replacing the workflow functions managed by the ERP or MES. The practical difference for most Indian manufacturers is that a traditional MES requires 12–24 months and ₹2–5 crore to implement, while Intellyx deploys in 90 days and layers over existing systems. For factories that need the monitoring, visibility, and AI capabilities without the workflow replacement complexity, Intellyx is the more practical choice. Some factories use both: a lightweight MES for work order management alongside Intellyx for real-time monitoring and AI.

No significant production line changes are required to install Vision QC in most factories. Cameras and edge AI computing units are mounted on adjustable gantries or attached to existing line structures at the inspection point. The installation does not require cutting, welding, or structural modification to the production line. Most Vision QC installations are completed during a scheduled maintenance window (typically 1–3 days) without requiring extended production shutdown. Line speed may need to be within the camera resolution and frame rate specification to achieve the required inspection quality, and Perimattic engineers assess this during the pre-deployment site survey. For lines running at very high speeds or with very small parts, additional camera stations may be required, but the line itself is not modified.

Perimattic provides ongoing support after deployment through several channels: dedicated WhatsApp support line for operational queries (business hours), email support for non-urgent issues, and remote system access for diagnostic and configuration changes. Annual software subscriptions include all platform updates, model retraining support when new product types are introduced to Vision QC lines, and access to new features as they are released. For customers who require it, optional quarterly on-site review visits are available to assess system performance and identify optimisation opportunities. Critical system issues affecting production monitoring availability are handled with priority response. Perimattic also provides a structured transition process including operator and supervisor training during deployment so that your internal team can handle day-to-day administration of alert routing and report scheduling independently.