Perimattic
Manufacturing Intelligence Platform · Industry 4.0

Your Factory Floor, Finally Visible – InReal Time.

Intellyx is a manufacturing intelligence platform that combines real-time production visibility, AI-powered defect detection, and machine intelligence — without replacing your ERP, existing systems, or production equipment.

Real-time Defect DetectionHigher OEE & UptimeReduced DowntimeSeamless System Integration
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Intellyx operational intelligence — Business Systems, Production Systems and Machine Data feed into Intellyx, outputting OEE, Downtime and Quality improvements
Our Clients

Trusted by changemakers - from innovative disruptors to established business entities

Coursera
Accenture
Staffing Future
Rezcomm
The Credit Pros
Dentsu
Paysafe
Coursera
Accenture
Staffing Future
Rezcomm
The Credit Pros
Dentsu
Paysafe
Coursera
Accenture
Staffing Future
Rezcomm
The Credit Pros
Dentsu
Paysafe

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PROJECTS COMPLETED

0+

YEARS OF EXPERIENCE

0%

CUSTOMER SATISFACTION

Product Portfolio

Start With One System. Scale Across Your Factory.

Deploy individual Intellyx systems where the need is greatest, or connect them into a unified platform for end-to-end factory visibility.

Automated Quality Check

AI-powered defect detection on your production line

Edge AI hardwareReal-time inspectionAuto NCR creation
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Predictive Machine Maintenance

Detect failures before they happen

Machine health trackingEarly alerts (24–72 hrs)Pattern-based failure detection
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OEE & Production Monitoring

Track performance in real time

Live OEEProduction vs targetsAutomated reporting
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Energy & Sustainability Monitoring

Track and reduce energy waste

Per-machine consumptionIdle-state detectionCost mapping
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Supply Chain Workflow Automation

Stay informed without dashboards

WhatsApp alertsConfigurable escalationNo new app needed
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Operational Blind Spots

Most Factories Find Out Something Went Wrong After It Has Already Cost Them.

Stoppages run for hours because no one knew in time. Defects reach customers before they're caught. The data exists — it just never reaches the right person fast enough.

01

Disconnected Systems Slow Down Everyday Decisions

Production data sits across SAP, Tally, PLCs, and quality records, forcing teams to manually compile reports and updates every shift.

02

Production Does Not Run At A Constant Pace

Production priorities change throughout the day, but reporting often lags behind what is actually happening on the floor.

03

Quality Issues Are Often Identified Too Late

Defects are often identified after production is complete, leading to rework, rejects, and customer complaints.

The Factory Is Running Continuously, But Visibility Into Operations Is Delayed.

Machine stoppages are discussed after the fact
Performance is reviewed the next day
Energy usage is only understood at the end of the month

Intellyx closes these gaps by bringing real-time visibility and control across production, quality, and machines — without replacing your existing systems.

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How Intellyx Works

One Intelligence Layer
Across Production, Quality And Machines.

Intellyx connects your factory data, understands what is happening across the shop-floor in real-time and triggers action before problems become costly.

Production

Production

Live OEE across Availability, Performance, and Quality Production tracking against targets with variance alerts

Machines

Machines

Downtime is automatically tracked by the machine and the shift Early alerts 24–72 hours before breakdown

Reporting

Reporting

Automated shift reports are generated daily Production and quality data synced automatically

Quality Check

Quality Check

Real-time surface and visual defect detection AI models trained on your product profiles

Production

Production

Live OEE across Availability, Performance, and Quality Production tracking against targets with variance alerts

Machines

Machines

Downtime is automatically tracked by the machine and the shift Early alerts 24–72 hours before breakdown

Reporting

Reporting

Automated shift reports are generated daily Production and quality data synced automatically

Quality Check

Quality Check

Real-time surface and visual defect detection AI models trained on your product profiles

Catch Defects On The Line. Not After Dispatch

Vision QC combines edge AI hardware and software to detect defects in real time — directly on your production line.

No cloud. No delay. No manual inspection dependency.

Built on your line

Industrial cameras and edge AI process every part in real time, triggering actions instantly.

  • Detect surface, dimensional, and assembly defects
  • Auto-create NCR with image, batch, and operator
  • Reject defective parts via PLC
  • Alert supervisors via WhatsApp

Trained on your defects

Models are trained on your actual production data and integrated into your ERP workflows.

  • 97%+ detection accuracy
  • <2 sec from detection to action
  • Full traceability across batch, shift, and operator

At production scale

Runs continuously at line speed — without fatigue or inconsistency.

  • Up to 3,200 parts/hour
  • Consistent performance across shifts
  • Significant reduction in rework and quality loss
Deployment

How Intellyx Is Deployed

Four steps from disconnected systems to live factory intelligence – no rip-and-replace, no lengthy IT project.

1

Connect

Integrate SAP, Tally, ERPNext, and PLCs into a unified data layer. Nothing replaced.

2

Deploy

Install sensors, monitoring devices, and vision QC cameras on the production line.

3

Train

AI models learn machine baseline, defect patterns, and production behaviour using data.

4

Go Live

Activate live dashboards, alerts, and factory intelligence tools.

Results

What Changes After Intellyx Goes Live

Average outcomes across Intellyx deployments in Indian manufacturing.
Results measured at 12 months post go-live.

Downtime Detection Lag

Before
4–6 hrs
After
Under 5 minutes

Defect Detection Point

Before
End of line
After
On the line

Weekly Shift Reports

Before
3 hours manual
After
Automated

Root Cause Identification

Before
Days
After
Minutes
What Our Customers Say

Manufacturers Who Transformed Their Floor

We used to find out about machine failures at shift handover. Now my phone alerts me within two minutes – on WhatsApp. The shift supervisor doesn't even have to call me.

Plant Head

Tier-1 OEM Supplier

Auto Components

We looked at every MES vendor in India. One wanted ₹3Cr and 18 months. Intellyx was live in 86 days, and my SAP investment is completely intact.

CEO

Family-Owned Manufacturing Group

Textile

We failed an OEM audit because our traceability data existed, but wasn't connected. Three months after Intellyx went live, we passed the same audit with 100% QR traceability. The auditor asked us which MES we were using.

VP Manufacturing

Pharma Company

Pharma
Case Studies

Manufacturers Who Transformed Their Floor With Intellyx

Automotive

Smart Production for an Automotive Manufacturer

Problem

Stamping line failures 2–3 times monthly caused 4–8 hours of lost production each. Root cause took days. Supervisors found out at shift handover - never in real time.

Solution

Custom MES platform integrating ERP and IoT sensors. Predictive maintenance AI trained on machine baselines. WhatsApp alerts are connected to supervisors instantly

Key Outcomes

Zero

unplanned stoppages in 6 months.

94%

maintenance cost reduction.

6.2x

ROI in year one.

Textile

Inventory Optimisation for a Textile Company

Problem

Three plants, three disconnected systems, no unified view. The COO spent 3 hours weekly on reports. Wastage invisible until the month-end P&L.

Solution

Unified OEE dashboard across all plants. AI-powered demand forecasting. Automated shift reports to COO via WhatsApp. Tally integration eliminated manual stock reconciliation.

Key Outcomes

Zero

reporting time reduced to zero.

18pts

OEE up 18 percentage points.

29%

energy costs down.

Electronics

Quality Control System for an Electronics Manufacturer

Problem

PCB defects – solder failures, misplacements, trace issues – caught only at final inspection. Manual visual inspection inconsistent across shifts. Rejection rates climbing.

Solution

Computer vision QC platform installed directly on the assembly line. Automated defect detection trained on product-specific profiles – solder joints, PCB traces, component placement.

Key Outcomes

90%

defect reduction in 90 days.

Zero

manual inspection eliminated.

100%

audit-ready compliance records.

Industry Use Cases

Built For Manufacturing – Across Every Vertical

The same Intellyx platform - deployed with industry-specific sensor configurations, defect detection models, and ERP integrations for your vertical.

Automotive

  • Real-time OEE across stamping, welding, and assembly.
  • Visual defect detection on line
  • QR traceability for OEM audits

Pharmaceutical

  • End-to-end batch traceability from raw material to dispatch
  • GMP-compliant production with audit trails
  • Production monitoring of clean room equipment

Textile

  • Loom-wise efficiency and downtime monitoring
  • Fabric defect detection in real time
  • Multi-plant OEE visibility with standardised KPIs

Electrical & Electronics

  • Vision Quality Check for PCB and solder inspection
  • Automated visual inspection on assembly lines
  • Live production and machine monitoring dashboards

Chemical & Process

  • Live reactor and process monitoring
  • Energy tracking across production stages
  • Predictive maintenance for pumps and motors

Food Processing

  • Cold chain monitoring with instant alerts
  • Packaging and label defect detection
  • Traceability from raw material to dispatch

Automotive

  • Real-time OEE across stamping, welding, and assembly.
  • Visual defect detection on line
  • QR traceability for OEM audits

Pharmaceutical

  • End-to-end batch traceability from raw material to dispatch
  • GMP-compliant production with audit trails
  • Production monitoring of clean room equipment

Textile

  • Loom-wise efficiency and downtime monitoring
  • Fabric defect detection in real time
  • Multi-plant OEE visibility with standardised KPIs

Electrical & Electronics

  • Vision Quality Check for PCB and solder inspection
  • Automated visual inspection on assembly lines
  • Live production and machine monitoring dashboards

Chemical & Process

  • Live reactor and process monitoring
  • Energy tracking across production stages
  • Predictive maintenance for pumps and motors

Food Processing

  • Cold chain monitoring with instant alerts
  • Packaging and label defect detection
  • Traceability from raw material to dispatch

Don't see your industry? Contact us for a custom consultation.

Operational impact

Understand The Operational Impact Of Intellyx

Every Plant Has Different Production Challenges,
Quality Issues, And Reporting Gaps.

We start by understanding your current workflows, systems, and operational bottlenecks — then provide a practical ROI analysis for where Intellyx could create measurable impact.

Get an ROI Analysis
FAQs

Questions Manufacturers Ask Before Going Live

No. Intellyx integrates with your existing SAP, Tally, and ERPNext – it never replaces them.

Have more questions? Book a call with our team

Intellyx by Perimattic

Manufacturing intelligence platform built for Indian factories. Real-time visibility without replacing your existing systems.

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